Barrier Fabric Comparison
There are several choices of barrier fabrics for diaper making -- here is a quick comparison:

ProCare: A technical fabric that is designed and manufactured specifically for high duty cycle barrier protection.   ProCare Barrier is used when you require a wipe able surface and for DSQ diapers,(if you make and sell diapers that must meet institutional or children's sleepwear specifications.) 

PUL:  (Polyurethane Laminate in the diaper making trade, Polyurethane Leather in garment trade).  PULs are laminated fabrics are used as medium duty barrier fabrics in medical, clothing and diaper making markets.  They are popular with homemakers sewing medium duty diapers and covers. 

PULs are made by heat/pressure fusing polyurethane sheeting to a fabric.  Durability is good.  Quality can vary considerably from supplier to supplier.  If you like PUL, we suggest staying with Polyester interlock to polyurethane laminates.

What makes Wazoodle PULs different? 

  • Manufactured using consistent quality knits, films and adhesives.
  • Engineered to make sure film, knit substrate and bonding are perfectly matched for durable solution for the diaper making market.
  • Tested and certified to meet federal flammability and toxicity requirements for institutional products.
  ProCare Wazoodle PULs Other PULs
Approx cost $3.50/sq yd $4-5/sq yd $4-$8/sq yd
Type

Laminate extruded through knit

 1.5 micron etched polyurethane film assures  better surface adhesion 1 or 2 mil gloss polyurethane sheet laminated to knit
Laundering duty rating
(Mfgs' specs)
 

1000 home launderings
300 commercial launderings

 300 home launderings
100 commercial launderings		 20 home launderings
no commercial launderings (Manufacturer's specifications)
Flammability Certifications:  CGSB-4.2.NO.275.5-M87
Meets requirements
 for institutional, hospital
children's sleepwear*		  CGSB-4.2.NO.275.5-M87
Meets requirements
 for institutional, hospital
children's sleepwear*		 None
Quality control ISO 9001 ISO 9001 Not published
Stretch 10% 20% 20%
Pros

-durability
-lifespan - 1000 launderings
-cost
-easy to sew
-no seam wicking

 -interesting designs and colors
- engineered durability
-safety and toxicity certifications
-cost		 - interesting designs and colors

 
Cons plain colors - seam wicking
 		 - limited lifecycle
- safety compliance
 - seam wicking
 

 

 Applications ProCare PUL
Children's Diapers, swim diapers, diaper covers Yes - certified for home and instructional use* Home use

Not recommended for DSQ diapers or institutional use diapers.
Diaper bags, diaper pail liners

 Offers best durability and seam sealing protections.  Bag seams can be heat sealed to provide continuous membrane.

 Can be used.  barrier surface required abrasion protection, sealants required for waterproofing seams.
Adult incontinence and feminine  products

Best Choice as durability and launderability.  Better resistance to stains.

Yes
Mattress, change table protection

Yes

 Not recommended as surface soil easily. 
Medical Splash protection

Yes

Yes
Institutional barrier pads

Yes

No
Bibs, aprons, smocks

Yes

 Not recommended as the face is not wipeble
Veterinary pads, liners and diapers

Yes

 Not recommended - polyurethane films may present choke hazard to small animals when gnawed

*Notes: Garment maker has the sole responsibility for certification and testing of finished garments.  Wazoodle Fabrics and our suppliers make no claims or warranties that any finished product meets legal requirements for your country or state.